PG Diploma in Industrial Automation (PGDIA)

Our SCADA software training provides a comprehensive overview of its diverse applications and functionalities, from initial setup to advanced troubleshooting. You’ll explore different SCADA packages and their I/O structures, delve into the features of SCADA software, and learn how to create and manage SCADA applications. The course covers essential skills such as creating databases of tags, designing and animating graphic displays, and implementing data entry commands. You’ll master trending, real-time and historical trend analysis, and alarm/event management. Additionally, gain expertise in writing application scripts, connecting with various hardware, and utilizing communication protocols. The program also includes practical lessons on integrating with PLCs, data acquisition systems, Excel, and Visual Basic, along with concepts like DDE, DLL, and OPC drivers. Learn to commission network nodes, troubleshoot applications, and handle faults effectively, ensuring robust and efficient SCADA system operations.

Our course offers a detailed exploration of PLC hardware and its pivotal role in automation. Start with an introduction to the architectural evolution of PLCs and learn about the various field devices that interface with these systems. Dive into the fundamentals with a clear block diagram of PLCs, and gain comprehensive knowledge about crucial components such as the power supply, CPU, I/O modules, and communication buses. Understand the different ranges of PLCs and the concepts of input/output types and source-sink configurations. Learn practical skills in wiring I/O devices, setting up PLCs, and connecting CPUs, I/O modules, racks, backplanes, and communication buses. You’ll also gain hands-on experience with connecting field devices to PLC I/Os and setting up programming terminals, ensuring a solid foundation in PLC system setup and operations.

Dive into the essentials of PLC programming with our comprehensive course, covering everything from basic software introduction to advanced programming techniques. Begin with addressing concepts and an introduction to bit, byte, and word data types. Learn to use fundamental programming instructions for arithmetic and logical operations, including load, AND, OR, OUT, and read/write functions. Master comparison, addition, subtraction, and logical operations with various blocks, and explore leading edge and trailing edge instructions. Gain practical experience with MOVE block applications, timers, counters, and advanced instructions. The course also covers file handling, commenting functions, and crucial tasks like uploading, downloading, and monitoring programs. Develop hands-on skills by writing and modifying programs, and engage in case studies focusing on conveyor systems, motor control, and timer/counter applications. Learn best practices for wiring, ladder logic, and project documentation, ensuring you are well-prepared for real-world PLC programming challenges.

In this module, you’ll master the critical skills required for effective PLC maintenance and troubleshooting. Start by learning how to identify the status of PLCs and communication buses, and proceed to fault detection and error handling techniques. Gain practical experience in forcing I/O points, backing up programs, and reloading them as needed. The module also covers the replacement of faulty modules, including CPUs, I/Os, and communication modules. Enhance your ability to diagnose and resolve issues through advanced troubleshooting methods, ensuring the reliable operation of your PLC systems.

Our HMI module provides a thorough grounding in Human-Machine Interface systems, crucial for modern industrial automation. Begin with software familiarization to navigate the HMI environment with ease. Learn to configure and utilize tags for efficient data management, and create interactive interfaces using various objects and actions. Gain insights into developing trends for real-time data visualization and setting up alarms to ensure timely alerts for system events. Master page navigation for smooth user experience and implement security measures to safeguard your HMI applications. Additionally, explore the design and functionality of pop-up panels to enhance user interaction and streamline operations. This module equips you with the skills to create effective, secure, and user-friendly HMI solutions.

Common Symptoms, Problems, and Solutions provides essential insights into diagnosing and resolving frequent issues in industrial systems. Learn to quickly identify likely causes of malfunctions by recognizing common symptoms and applying targeted solutions. The course covers troubleshooting communication issues, addressing grounding and shielding problems, and mitigating noise interference, ensuring effective system performance. Develop the skills to efficiently pinpoint and resolve these challenges, enhancing your ability to maintain and optimize industrial systems.

Our Electrical System module provides a comprehensive overview of key aspects in power distribution and control within industrial settings. Begin with learning how to read and interpret wiring plans and single-line diagrams for large power distribution systems. Explore major power system components, including circuit breakers, switches, fuse units, contactors, and overload relays, focusing on their specifications, applications, and selection criteria. Understand the architecture of motor control centers and LT panels, along with the specifications and applications of MCBs, MCCBs, and HRC fuses. Dive into control system selection, the function of transformers, and the role of relays and their logic. Gain practical experience in wiring panels, PLC-controlled automation models, and motor starters. Finally, learn how to control induction motors using PLCs, integrating theory with hands-on practice for effective industrial automation solutions.

VFD (Variable Frequency Drive) module provides a detailed exploration of AC drives and their applications in industrial settings. Start with an introduction to AC drives, including the selection criteria based on speed and torque characteristics for various applications. Learn to configure motor parameters such as speed and torque control, braking types, ramp settings, jog/inch selection, flux optimization, and more. Understand the operation of Variable Speed Drives (VSDs) through both remote and local control, and how they communicate with PLCs and MMI/SCADA software. Delve into different operational methods, including PWM, flux vector control, vector voltage control, and direct torque control. Gain hands-on experience with troubleshooting techniques and examine case studies highlighting diverse applications of drives in the industry. This module ensures a robust understanding of VFDs, equipping you with the skills needed to optimize drive performance and solve common issues effectively.

Start with basic measuring concepts and practices, including the criteria for selecting measuring instruments and understanding direct versus indirect measurement techniques. Explore calibration fundamentals, including the need, methods, and standards for ensuring accurate measurements. Gain in-depth knowledge of sensors, transducers, and transmitters, focusing on temperature measurement with instruments such as thermometers, thermistors, RTDs, and thermocouples, as well as pressure/load measurement with load cells and strain gauges. Learn about calibration philosophy and practices for various temperature sensors, pressure sensors, and flow meters, including turbine, magnetic, and rota meters. Understand level measurement principles, flow measurement concepts, and the interpretation of process drawings such as block diagrams, process flow diagrams, and P&ID symbols. The module also covers installation, commissioning guidelines, maintenance, and troubleshooting of various instrumentation components, ensuring a solid grasp of practical and theoretical aspects of industrial measurement and control.