Industrial Automation
To Make Engineers Ready With Expertise In Industrial Automation With Our Expert Industrial Faculties
Post Graduate Diploma in Industrial Automation
Certified Distributed Control System(DCS)
Certified SCADA Application Developer
AC Drive
Certified PLC Programmer
Internet of Things (IOT)
Post Graduate Diploma in Industrial Automation
CAE : Certified Automation Engineer….
| SN | Topics Covered |
|---|---|
| 1 | Automation General & PLC Basics |
| 2 | Programmable Logic Controller – Allen Bradley |
| 3 | Programmable Logic Controller – Siemens |
| 4 | Programmable Logic Controller –Schneider / GE Fanuc / Mitsubishi |
| 5 | Supervisory Control & Data Acquisition (SCADA) |
| 6 | Distributed Control System – PCS7 / ABB / Yokogawa CS3000 / Emerson Delta V / Honeywell |
| 7 | Human Machine Interface HMI |
| 8 | Electrical Systems and Drives |
| 9 | Instrumentation System |
| 10 | Panel Designing |
| 11 | Soft skill Development |
CSC : Certified SCADA Application Developer
Wondeware InTouch / Siemens Win CC / Allen Bradley RS View / GE Fanuc Cimplicity / Citect
Objectives
Participants will learn selection, programming, installation, commissioning and troubleshooting of SCADA software
SCADA General
| Topic | Mode |
|---|---|
| • Applications of SCADA software • Different packages available with I/O structure • Features of SCADA software |
Practical |
Practical exposure on SCADA software
| Topic | Mode |
|---|---|
| • Creating a new SCADA application •Creating Database of Tags |
Practical – Software |
| • Creating & Editing graphic display with animation • Data Entry / Start Stop command • Analog entry • Sizing, Movement, Blinking, Visibility, Filling |
Practical – Software |
| • Trending • Creating & Accessing Real-time • Creating & Accessing Historical Trends |
Practical – Software |
| • Creating Alarms & Events | Practical – Software |
| • Writing logic through script | Practical – Software |
| • Connectivity with the different hardware • Communication protocols • Communication with PLC • Communication with Data Acquisition System |
Practical – Software |
| • Connectivity between software | Practical – Software |
| • Concept of DDE, DLL, OPC drivers | Practical – Software |
| • Commissioning the network nodes | Practical – Software |
| • Troubleshooting the application • Fault diagnostics and error handling • Sorting communication problems |
Practical – Software |
IN : Industrial Networking
• Introduction to Industrial networking
- → Introduction to Industrial networking
- → Basic network knowledge, supported by demonstrations and practical assignments;
- → Data communication and networking used in plants
- → Serial connections: RS232/RS422/RS485
- → Sensor and Control-level Networks
- → Introduction to network equipment, Routing, Switching
• Introduction to commonly used networking protocols – Fieldbus, Profibus, Modbus, Ethernet, Control Net, HART Communication
- → OSI model
- → Available networks (Master/Slave, Client/Server and producer/Consumer)
- → Communication relations (Point to Point, Multicast and Broadcast)
- → Transmission media (Cables, Wireless)
- → Network Standards
• Practical Sessions on Modbus and Profibus protocols
- → Transmission medium
- → Physical characteristics and installation details
- → Data link functions
- → Addressing
- → Master Slave Mode
- → Remote I/O System
- → Sharing / Accessing Data on network
• Troubleshooting
- → Common symptoms, problems and solutions
- → How to quickly identify likely causes
- → Communications issues
- → Grounding/shielding/noise
CPP : Certified PLC Programmer
| Allen Bradley : Micrologix, SLC 500, CompactLogix | Siemens : Series S7 200 and S7 300 |
| Schneider Electric : Modicon TSX Micro and Premium | GE Fanuc : Versa Max Series |
| Mitsubishi : Fx Series | Messung Systems : Nexgen |
| ABB ACS 500 |
Topics Covered
| Topic | Mode |
|---|---|
| • Introduction to PLC hardware and role in automation • Architectural Evolution of PLC • Introduction to the field devices attached to PLC |
Presentation and physical observations |
| • PLC Fundamentals – (Block diagram of PLC’s) • Detail information about PLC components → Power supply, CPU, I/Os, Communication bus • Various ranges available in PLC’s |
Practical demonstration on hardware |
| • Types of Inputs & outputs / Source Sink Concepts • Wiring of the I/O devices |
Practical on PLCs |
| • Concept of flags and Scan cycle execution | Practical on PLCs |
| • Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus | Practical – Assembling PLC |
| • Connecting Field devices to PLCs I/Os | Practical -Physical wiring |
| • Installing and to starting the programming terminals | Practical – Installation of |
Programming of PLC
| Topic | Mode |
|---|---|
| • Introduction to PLC programming software | Practical – Programming |
| • Addressing concepts | Practical – Programming |
| • Introduction to bit, byte & word concepts | Practical – Programming |
| • Programming instructions arithmetic and logical • Load /and /or/out / and Read / Write • Compare / Add / Sub /And /Or – Blocks • Leading edge / trailing edge instructions • MOVE block application, Timer and Counter Blocks programming • Advanced instructions, • File handling and Comment functions • Master control /set /reset function |
Practical – Programming |
| • Upload, download, Monitoring of programs | Practical – Programming |
| • Monitoring / Modifying data table values | Practical – Programming |
| • Standard procedure to be followed in wiring / writing ladder etc | Practical – Programming |
| • Documenting the project | Practical – Programming |
Operation and Maintenance of PLC
| Topic | Mode |
|---|---|
| • Identifying the status of PLC and communication bus | Practical on PLCs |
| • Fault detection and error handling | Practical on PLCs |
| • Forcing of the I/O’s | Practical on Software |
| • Back up of the programs and reloading | Practical on PLCs |
| • Replacing the faulty modules • CPU, I/O, Communication module replacements |
Practical on PLCs |
| • Troubleshooting and fault diagnostics of PLC | Practical – Programming |
CAPP : Certified Advanced PLC Programmer – Allen Bradley – Control Logix
| Topic | Mode |
|---|---|
| • Introduction to PLC hardware and role in automation • Architectural Evolution of PLC • Introduction to the field devices attached to PLC |
Presentation and physical observations |
| • PLC Fundamentals – (Block diagram of PLC’s) • Detail information about PLC components → Power supply, CPU, I/Os, Communication bus • Various ranges available in PLC’s |
Practical demonstration on hardware |
| • Identifying Logix System hardware and software Components | Practical demonstration |
| • Types of Inputs & outputs / Source Sink Concepts • Wiring of the I/O devices |
Practical on PLCs |
| • Concept of flags • Scan cycle execution |
Practical on PLCs |
Operation and Maintenance of PLC
| Topic | Mode |
|---|---|
| • Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus | Practical – Assembling PLC |
| • Connecting Field devices to PLCs I/Os • Configuring Local 1756-I/O Modules |
Practical -Physical wiring |
| • Connecting a Computer to a Communications Network | |
| • Installing and to starting the programming terminals • Creating & Modifying an RSLogix new project • Transferring a Project File to a Logix5000 Controller |
Practical – Installation of software |
| • Identifying the status of PLC and communication bus | Practical on PLCs |
| • Creating Tags & Monitoring Data in an RSLogix 5000 Project • Forcing of the I/O’s |
Practical on Software |
| • Managing RSLogix 5000 Project Files • Back up of the programs and reloading |
Practical on PLCs |
Programming / Project Development
| Topic | Mode |
|---|---|
| • Creating various Tasks • Organizing Data • Entering, Editing, & Verifying Ladder Logic • Configuring Logix5000 Controllers to Share Data • Configuring a Message • Documenting & Searching for Project Components |
Practical – Programming terminal |
|
Ladder Logic Programming/Interpretation • Identifying Programming Strategies & Techniques |
Practical – Programming terminal |
| • Function Block Programming • Creating a Function Block Diagram • Programming Logical Function Block Instructions • Programming Timer & Counter Function Block Instructions • Programming Analog Function Block Instructions • Programming Timing Modes in a Function Block Instruction • Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction • Controlling Program Flow Using Function Block Instructions |
Practical – Programming terminal |
| • Introduction to industrial networking • Identifying Industrial Networks for Use in a Logix5000 System |
Theory session |
| • Introduction to DeviceNet, EtherNet & DHRIO • Devicenet configuration & use. • EtherNet configuration & use • DHRIO Configuration & use • Messaging over networks |
Practical – Demonstration on network |
| ControlNet Configuration, Scheduling & Troubleshooting • Basics of networks • Modules & Media • Addressing of nodes • Scheduling • Downloading/ uploading schedule • Troubleshooting |
Practical – Demonstration on network |
Programming / Project Development
| Topic | Mode |
|---|---|
| ControlLogix Troubleshooting • Interpreting Project Organization & Execution • Monitoring Arrays & Tags of User-Defined Data Types • Editing Ladder Logic Online • Troubleshooting Controller Problems • Monitoring GSV/SSV Instructions • Forcing I/O & Toggling Bits • Troubleshooting I/O Module Problems • Troubleshooting Power Supply Problems • CPU, I/O module replacements • Fault detection and error handling |
Practical – Demonstration on network |
CADD : Certified DCS Application Developer
Emerson – Delta V / Yokogawa – CS 3000 / Siemens – PCS 7 / ABB Freelance & xA
DCS General
| Topic | Mode |
|---|---|
| • Introduction to various control systems used • Applications of DCS system |
Presentation |
| • Architectural evolution for DCS • Hardware architecture of DCS → Processor, Power supply, I/O modules, Communication bus • Operator and Engineering station, Redundancy |
Presentation |
| • Comparison between the hardware PLC & DCS | Presentation |
Practical exposure on DCS System
| Topic | Mode |
|---|---|
| • Practical exposure on DCS system • Overview of the system components and topologies • Detailed information on • Controllers, I/O cards, Carriers, System power suppliers • Control networks |
Practical on DCS |
| • Designing DCS based automation solution for the application | Practical on DCS |
| • Setting up DCS system with PS, Controllers, I/Os with communication bus system • Connecting field devises to DCS |
Practical on DCS |
| • Configuring engineering and operator stations | Practical on DCS |
| • Application development in DCS system • Graphical User Interface Development • Control Modules, Workspace |
Practical on DCS |
| • Alarm and Process History • Sequential Function Charts • Display Scripting |
Practical on DCS |
| • Users and Securities • Custom Faceplates • Custom Dynamos |
Practical on DCS |
| • Scripting and programming languages | Practical on DCS |
| • Configuring nodes on networks | Practical on DCS |
| • Networking technologies in DCS systems | Practical on DCS |
| • Redundancy systems available in DCS • CPU, Power supply, I/O & Communication redundancy |
Practical on DCS |
Troubleshooting
| Topic | Mode |
|---|---|
| • DCS trouble shooting techniques • Distinguish between hardware problems, software problems, and field problems • Reading the Error status bits • Replacing the faulty modules • CPU, I/O Modules / Power supply • Fault diagnostics and error handling • Backup & Restore Procedures and Techniques |
Practical on DCS |
AC Drive
Drives – Advance Allen Bradley / Schneider / Yaskawa / Siemens / ABB / Delta
Objectives
Participants will be able to select, program, install and maintain drives to suit their application.
Practical exposure on Variable Frequency Drives
| Topic | Mode |
|---|---|
| • Introduction to AC Drives | Practical – Drives setup |
| • Selection criteria of the drives for particular application • Speed /Torque Characteristic • Frequency converter techniques. • Control techniques of AC drives |
Presentation |
| • Configuration of different motor parameter for drives • Speed and torque control • Types of braking • Ramp selection • Jog/inch selection • Flux optimization • No. Of poles • Load equalization • Selection of slip & skip frequencies • Preset speed selection • RPM etc. |
Practical – Drives setup |
| • Remote and Local operation of Variable Speed Drives | Practical – Drives setup |
| • Communication with PLCs | Practical – Drives setup |
| • • Study of different operational methods • PWM method • Flux vector control • Vector voltage control • Direct torque control etc. on which Variable Speed Drives work |
Practical – Drives setup |
| • Troubleshooting | Practical – Drives setup |
| • Case study and different applications of Drives in the industry | Practical – Drives setup |
Internet of Things (IoT)
- Introduction of IOT
- Current Business Trends in IOT
- IOT Application Architecture
- Sensors and Actuators
- IOT Communication Layer
- Wireless communication
- IOT protocols :TCP, UDP, HTTP
- ESP8266 Introduction: Hardware and Software
- ESP Module Types and Features
- Introduction to NodeMCU
- Programming ESP8266 In Arduino
- How to Connect to WIFI in ESP8266
- Hardware Interaction
- Wifi modules
- Power supply card
- Relay card interfacing
- Sensor module
- Hardware design for feedback system
- On Board Soldering Techniques and wiring
- Arduino IDE compiler based programs
- ESP Module Types and Features
- Introduction to NodeMCU
- How to Connect to WIFI
- Web server using ESP8266
- Introduction of Html
- Web Page Design App for controlling devices
- Wifi interaction programming
- Wifi based hotspot interface programming
- How to use cloud for controlling device using internet
- IoT based device control with feedback system
Ready to get started?
Get in touch, or Apply Online
Ready to get started?
Get in touch, or Apply Online
BENEFITS OF INDUSTRIAL AUTOMATION
- Free Post Graduate Diploma in Industrial Automation NSDC Approved Certification. Detail knowledge on Industrial Automation.
- Training enhances your practical knowledge in Industrial Automation.
- Job Assistance is given in the Fields like automation engineer, service engineer, design engineer, project engineer.
- These Certifications are valid for PLC Programmers.
- Learn with the best in industry (Prolific is one of the best industrial automation training providers.)
BENEFITS OF INDUSTRIAL AUTOMATION
- Free Post Graduate Diploma in Industrial Automation NSDC Approved Certification. Detail knowledge on Industrial Automation.
- Training enhances your practical knowledge in Industrial Automation.
- Job Assistance is given in the Fields like automation engineer, service engineer, design engineer, project engineer.
- These Certifications are valid for PLC Programmers.
- Learn with the best in industry (Prolific is one of the best industrial automation training providers.)